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What are the maintenance steps needed for pumps?

What are the maintenance steps needed for pumps?

Pump Maintenance in 7 Easy Steps

  • DETERMINE MAINTENANCE FREQUENCY. Consult the original manufacturer’s guidelines.
  • OBSERVATION IS KEY.
  • SAFETY FIRST.
  • MECHANICAL INSPECTION.
  • LUBRICATION.
  • ELECTRICAL/MOTOR INSPECTION.
  • REPLACE DAMAGED SEALS AND HOSES.

What is maintenance of pump?

Routine maintenance (Can be made during pump operation) Lubricate the bearings. Inspect suction and discharge flanges for any leak. Inspect pump casing for any unusual damage signs. Inspect the seal. If the pump is offline check the coupling and its shims for any damage.

What do you check on a pump?

Daily Checklist

  1. Check pump for noisy bearings and cavitation.
  2. Check bearing oil for water and discoloration.
  3. Feel all bearings for temperature.
  4. Inspect bearings and oil rings through filling ports.
  5. Check oil leaks at the gaskets.

What is pump repair?

Pump repair is a maintenance process for smooth pumping. It keeps pumps working for longer periods. Pump repair may be performed when there are changes in sound of a running pump, abrupt changes in bearing temperatures, and seal chamber leakage of a pump.

How often should pumps be serviced?

Make things easier with a Pump Maintenance Schedule

Frequency Staff Needed Time
WEEKLY 1 20-30 minutes
MONTHLY 1 20-30 minutes
ANNUALLY 2 2-3 hours
2 YEARS OR 10000 HOURS 2 6-8 hours

How often should a pump be serviced?

What is pump operation?

The operating principle of the pump is to convert mechanical energy to pressure. In operation, a rotating impeller accelerates a liquid and as the area of the pump casing expands the velocity of the fluid is converted to pressure. As a result pressurized fluid exits the pump discharge. Pump operation basics.

Can pumps be repaired?

Pump repair is a maintenance process for smooth pumping. Pump repair is necessary to reduce the operating costs of pumping and to prevent corrosion in the pumps. Pump repair may be performed when there are changes in sound of a running pump, abrupt changes in bearing temperatures, and seal chamber leakage of a pump.

What is pump packing?

Pump packing is the earliest form of pump sealing and is still a widely used sealing technique. Originally gland packing was made from old ropes and natural fibre products that were packed around the shaft physically stuffing the gap with material to reduce leakage. This is where the name ‘stuffing box’ comes from.

What is preventive maintenance for pump?

PUMP PREVENTIVE MAINTENANCE (PM) PROGRAM Preventative maintenance is any variety of scheduled maintenance to a pump or other piece of equipment. Generally, it includes scheduled routine maintenance, such as equipment calibration, greasing, oil change, and analysis.

What should be included in a preventive maintenance pump checklist?

For your preventive maintenance pump checklist you should ideally include in your daily schedule: For this checklist, you want to schedule a quick inspection of your pumps to avoid damage and wear.

What is the portablepump inspection checklist?

Pump inspection checklists guide inspectors during pump inspections to help ensure that the pumps are in good working condition. Inspectors can use this digitized checklist to help prevent unscheduled disruptions by inspecting pumps and pump stations. Using the iAuditor mobile inspection app, you can:

How often should I schedule maintenance for my centrifugal pump?

When scheduling your quarterly planned maintenance in order to keep your centrifugal pump in peak working condition, you will need to include: Grease bearings (this is usually done either every 2,000 hours or every three months, whichever comes first)

What should I do if my pump is leaking?

Review the following maintenance points, and tailor your checklist to meet the needs of your facility Take a look at the pump while it is still running. Is it leaking? Listen for unusual sounds or vibrations.